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When compared with the traditional cone crusher, The hydraulic cone crusher has higher production capacity, better grain shape of the finished product and high automation degree, which creates more value for customers.
Multi-cylinder Hydraulic Cone Crusher are a new type of cone crushers developed and optimized by our company on the basis of introducing and absorbing European and American hydraulic cone crusher technologies. Compared with other cone crushers, it boasts low energy consumption, large crushing force, high reliability, large production capacity, high degree of automation, simple operation and maintenance, good product shape, low cost of wearing parts, etc.
A high-efficiency Hydraulic Cone Crusher is a modern machine designed for secondary and tertiary crushing stages. This machine uses a hydraulic motor and oil pressure to move its internal components. The hydraulic cone crusher working principle is simple to understand. An electric motor drives a horizontal shaft. This shaft turns an eccentric sleeve through gears. The eccentric sleeve makes the main shaft move in a circle. This movement crushes the rock between the mantle and the bowl liner.
ZONEDING designs these machines for heavy-duty work. We use strong steel alloys for the main frame. The hydraulic system allows you to control the machine from a distance. You do not need to stand next to the machine to change settings. These crushers handle very hard materials like granite and basalt. They are much more efficient than traditional crushers. You get more finished product in less time. This efficiency helps your business grow faster. Our machines are world-famous for their durability and power.
You must choose between a Single Cylinder Hydraulic Cone Crusher and a Multi-cylinder Hydraulic Cone Crusher. A single-cylinder model has one hydraulic ram at the bottom. This ram adjusts the gap and provides safety. It is a very simple design. This makes it easy to repair and maintain. It is a great choice for secondary crushing where you need high capacity. It is also more affordable for many small quarry owners.
A multi-cylinder model uses several hydraulic cylinders around the frame. These cylinders provide more crushing force. This design is excellent for creating very small stones or sand. It is often used as a tertiary crusher. It produces a very high-quality stone shape. We at ZONEDING offer both versions to fit your project. You should look at your final product size. If you need fine sand, buy the multi-cylinder version. If you need bulk aggregate, the single-cylinder is better. Both machines provide excellent ROI for your company.
Hydraulic cone crusher can crush materials of above medium hardness, such as iron ores, copper ores, non-ferrous metal ore, limestone, quartz, granite, gritstone, etc. And it is widely used in metallurgy, building, hydropower, transportation, chemical industry, etc. When used in a stone production line, it can be used as secondary, tertiary or quaternary crushing.
Zoneding Machinery provides users with various types of cone crushers such as compound, single-cylinder, multi-cylinder, and full-hydraulic. Complete specifications, affordable price, environmental protection, and energy saving. Our professional technical designers provide free design solutions and provide suitable solutions according to the customer’s site and broken materials.
When Hydraulic cone crusher works, the motor drives the outer copper rotate through V-belt, host pulley, drive shaft, a small bevel gear, a large bevel gear. The outer copper forces crushing cone shaft axis of the outer copper to make rotating swing, making crushing surface sometimes near and sometimes leave the concave surface, so that the material is impacted, squeezed and bent in the ringlike crushing chamber consist of fixed cone and movable cone. After repeated squeezed, shocked, and bent, the material crushing to the required particle size is discharged from the lower part.
The hydraulic adjustment and oil lubrication make the crusher more steady and reliable. It also adopts labyrinth sealing mode, which avoids oil mixing with water easily.
The Hydraulic vs Spring cone crusher performance is a major topic for quarry owners. Old spring crushers use huge metal springs for protection. You have to turn big bolts by hand to change the stone size. This takes a lot of time and labor. Your workers get tired and the machine stays off for hours. This lost time costs you a lot of money every day. It is an old way of working that slows down your business.
The ZONEDING Hydraulic Stone Crusher changes everything. You use a touch screen or buttons to adjust the output size. The hydraulic cylinders move the bowl up or down instantly. You spend seconds instead of hours on adjustments. This means your plant works more hours every shift. More working hours mean more tons of rock ready to sell. Also, the hydraulic system is very accurate. It keeps the same size through the whole day. Manual springs can get loose, but hydraulic pressure stays steady. You get a better product and a happier team with this system.
A Secondary Hydraulic Crusher must be safe from uncrushable objects. Sometimes, a piece of steel or a drill bit falls into the machine. This is called tramp iron. In an old machine, this would break the gears or the main shaft. You would have to stop the plant for days to fix it. This is a huge risk for your B2B contracts. You cannot afford to stop your production for long periods.
ZONEDING machines have an automatic tramp release system. The hydraulic cylinders feel the high pressure from the metal piece. They open up automatically and let the iron fall out. Then they return to the original setting immediately. The machine never stops working. You do not need to stop and clear the chamber by hand. This system protects your big investment from expensive repairs. It keeps your plant running even when mistakes happen in the feed. This safety feature is essential for high-volume operations. It makes your work much more professional and safe.
The shape of your stones matters a lot to your buyers. They want cubical stones for high-quality concrete. Flaky or long stones make weak buildings. A ZONEDING hydraulic crusher is the perfect tool for this. It uses high-speed rotation and high-pressure force. This forces the rocks to hit each other many times. This process is called “inter-particle crushing.” It grinds away the sharp edges of the rocks.
This makes your final aggregate look smooth and consistent. If you need even better sand, you can add a Sand Making Machine after the cone crusher. But the hydraulic cone does most of the heavy work for you. Bad stone shapes lead to rejected orders. Good cubical stones lead to more sales and higher prices. You can charge more for high-quality aggregate. This improves your profit margin on every ton you sell. Our customers often report better feedback from their clients after switching to our hydraulic models.
Inter-particle crushing makes your plant a High-capacity aggregate crushing equipment powerhouse. In older machines, most rocks hit the steel liners directly. In a ZONEDING hydraulic crusher, the chamber is full of rock. The rocks compress against other rocks. This means the machine breaks more material at the same time. You are not just using the steel parts; you are using the rock to crush the rock.
This increases your total capacity significantly. You can produce 20% to 30% more stone than a manual machine of the same size. Also, this method reduces the wear on your expensive mantle and liners. Since the rocks hit each other, they do not rub against the steel as much. This saves you money on spare parts every year. It is a very efficient way to work. You use less electricity for every ton of rock you produce. High capacity and low energy use mean more profit for your quarry business.
The hydraulic clearing function is a lifesaver for quarry workers. Sometimes, a crusher stops while it is full of rocks. This happens due to power cuts or feed blocks. In an old machine, your workers must dig out the rocks by hand. They use shovels and bars for hours. It is very hard and dangerous work. Your entire site stops while they clean the machine. This is a waste of your valuable time.
With a ZONEDING GPA Cone Crusher, you just use the clearing button. The hydraulic cylinders lift the bowl assembly. All the rocks fall out from the bottom automatically. You can clear a jammed machine in less than 10 minutes. Then you start the motor and get back to work. This feature pays for itself the first time a jam happens. It protects your workers from injuries in the crushing chamber. It keeps your production schedule on track. You will never want to use a machine without this function again.
An Automated Cone Crusher is much easier to manage than a manual one. ZONEDING fits our crushers with a PLC control system. This is a small computer that watches the whole machine. It shows you the oil temperature and the oil pressure. It also shows you the motor load and the vibrate speed. You can see all this data on a screen in your cabin. You do not need a large team to check the machine every hour.
The PLC system warns you if something is wrong. If the oil gets too hot, the computer gives an alarm. It can even stop the machine to prevent a fire or a break. This “smart” monitoring saves you from big repair bills. You can see how many tons you crush every shift. This data helps you plan your sales and your budget. It makes your quarry operation feel modern and organized. Automation reduces human error and keeps your production steady. You get full control over your business with just a few clicks.
Clean oil is the lifeblood of a hydraulic crusher. You must perform regular cone crusher hydraulic power unit maintenance. If the oil gets dirty, it will damage the pumps and the valves. We suggest checking the oil level every morning. You must also watch for any leaks around the hoses. A small leak can lead to a big problem very quickly. Use the correct oil type as recommended by ZONEDING engineers.
Change your oil filters every month. Dust from the quarry can get into the tank easily. If the oil looks dark or smells burnt, change it immediately. We recommend a full oil change every 2,000 hours of work. Clean the oil tank during every oil change. This stops sludge from building up at the bottom. Good oil maintenance prevents the machine from overheating. It keeps the moving parts smooth and quiet. A little bit of care today saves you from a total machine failure tomorrow.
The mantle and bowl liners are the parts that touch the rock. They wear out over time. How long they last depends on your rock type. If you crush limestone, they might last for 6 months. If you crush granite, they might only last for 2 months. ZONEDING uses high-manganese steel for these parts. This steel gets harder as it hits more rocks. Our liners are thicker than many competitors.
You can check the wear by looking at the stone size. If the stones get too big, the liners are worn down. You must change both parts at the same time for the best result. Working with worn liners causes the machine to vibrate too much. This can damage the bearings inside. Change your liners early to keep your machine in top shape. We keep many spare liners in our warehouse for fast shipping. This ensures your machine is never down for long. Good liners ensure high production and low energy costs.
ZONEDING has over 30 years of experience in mining machinery. We have a professional team of 15 engineers who design every part. We have an 8,000 square meter factory with advanced CNC machines. This means every part fits perfectly. We do not use cheap materials. We use high-wear steel and famous brand electronics. This reliability is vital for B2B customers. You need a machine that works every day without surprises.
We have exported our crushers to over 120 countries. We know how to build machines for hot deserts and cold mountains. We provide a full service from design to installation. Our team helps you train your workers to use the PLC system. We offer a competitive price because we sell directly from the factory. There are no middlemen to increase the cost. You get high-quality technology at a fair price. This partnership helps your business succeed for many years. We are not just a seller; we are your technical partner.
You must look at the long-term cost, not just the purchase price. An Automatic stone crushing plant price might be higher at first. But a hydraulic cone saves you money every hour. First, it uses less labor. You do not need people for manual adjustments. Second, it uses less electricity per ton of rock. The inter-particle crushing is very efficient. Third, it has less downtime. The tramp release and clearing functions keep it running.
A manual spring crusher might be cheaper today. But it will cost you much more in repairs and lost time over five years. The ZONEDING hydraulic model is a high-value investment. It has a high resale value too. If you want to sell it later, you will get a good price. When you add up all the savings, the hydraulic model is the cheapest option. It creates more revenue while spending less on operation. This is the definition of a smart business move.
| Model | Cavity | Diameter of large end of crushing cone （mm） | Width of Feeding Opening（mm） | Max.feeding size (mm) | Adjusting Range of Discharge Opening (mm) | Processing capacity（t/h） | Main motor power（kw） | Weight of Main Machine （t） |
| HP200 | C1 | 900 | 210 | 178 | 22~38 | 160~250 | 160 | 10.1 |
| C2 | 155 | 132 | 18~38 | 145~250 | ||||
| C3 | 130 | 110 | 14~38 | 120~250 | ||||
| F1 | 118 | 100 | 12~25 | 108~210 | ||||
| F2 | 90 | 76 | 10~25 | 81~210 | ||||
| F3 | 70 | 60 | 8~25 | 72~210 | ||||
| HP300 | C1 | 1100 | 235 | 200 | 26~45 | 230~445 | 220 | 17.8 |
| C2 | 211 | 180 | 20~45 | 200~445 | ||||
| C3 | 135 | 115 | 16~45 | 180~445 | ||||
| F1 | 124 | 105 | 14~25 | 160~220 | ||||
| F2 | 96 | 82 | 12~25 | 140~220 | ||||
| F3 | 70 | 60 | 8~25 | 120~220 | ||||
| HP400 | C1 | 1400 | 330 | 280 | 26~51 | 270~630 | 315 | 25 |
| C2 | 200 | 170 | 22~51 | 243~630 | ||||
| C3 | 152 | 130 | 16~51 | 210~630 | ||||
| F1 | 135 | 115 | 12~25 | 162~370 | ||||
| F2 | 106 | 90 | 10~25 | 126~370 | ||||
| F3 | 80 | 68 | 8~25 | 104~370 | ||||
| HP500 | C1 | 1500 | 335 | 285 | 32~51 | 365~790 | 400 | 34.1 |
| C2 | 229 | 190 | 25~51 | 328~790 | ||||
| C3 | 180 | 152 | 19~51 | 280~790 | ||||
| F1 | 152 | 130 | 13~25 | 202~450 | ||||
| F2 | 124 | 105 | 10~25 | 158~450 | ||||
| F3 | 88 | 75 | 8~25 | 122~450 |
A hydraulic cone crusher uses hydraulic pressure to adjust settings and provide overload protection. Used for secondary and tertiary crushing of hard to very hard materials. High efficiency crushing solution.
Hydraulic cone crushers offer easy adjustment, high crushing ratio, reliable performance, and overload protection for reduced downtime. Maximize crushing productivity.
Hydraulic cone crushers efficiently crush hard materials like granite, basalt, quartzite, and other abrasive rocks. Ideal for demanding crushing applications.
The hydraulic system allows for quick adjustment of the discharge setting and provides overload protection, minimizing downtime and maximizing throughput. Easy operation and maintenance.
Regularly inspect liners, check hydraulic fluid levels and pressure, and lubricate moving parts. Proactive maintenance ensures optimal performance and extends the crusher’s lifespan.
