Frame-type stations are engineered for customers who demand both the stability of a fixed plant and the flexibility of modular assembly. No complex concrete foundations are required, ensuring your project starts weeks ahead of schedule.
Hot-sale Modular Crushing Plants
Start efficient production immediately without complex civil works. Our Modular Product Line integrates five key units: Jaw, Cone, Impact, and Sand-making crushers, plus Screening stations, creating a seamless crushing circuit. This modular approach ensures high capacity while significantly reducing installation time and investment costs, making it the ideal choice for modern mining projects.
- Application Fields: Primary crushing in metal mining, quarrying, and infrastructure projects.
- Applicable materials: Hard and abrasive rocks such as Granite, Basalt, Iron Ore, and River Pebbles.
- Rapid Deployment: Concrete foundations are eliminated. Our skid-mounted frames ensure instant setup.
- High Reduction Ratio: Massive crushing forces are delivered. Large feed sizes are handled effortlessly.
- Low Maintenance: Integrated access platforms are provided. Downtime is significantly reduced.
- Application Fields: Secondary and tertiary crushing for high-grade aggregate production and metallic mineral processing.
- Applicable materials: High-hardness materials including Quartzite, Basalt, Copper Ore, and Andesite.
- Precise Grading: Consistent output is achieved via advanced hydraulic adjustment.
- Maximum Stability: Our stress-relieved steel frames withstand heavy-duty vibration.
- Smart Protection: Automated overload protection is integrated. Continuous uptime is guaranteed.
- Application Fields: Road construction, concrete aggregate production, and construction waste recycling.
- Applicable materials: Medium-hard materials like Limestone, Gypsum, Dolomite, and recycled concrete.
- Perfect Shaping: High-quality cubical products are produced for asphalt and concrete.
- Flexible Integration: Existing production lines are upgraded without site modification.
- Quick Service: Hydraulic opening mechanisms are utilized for fast blow-bar replacement.
- Application Fields: Manufactured sand (M-Sand) production, dry-mix mortar, and high-speed railway aggregate shaping.
- Applicable Materials: Tailings, Fine crushed rock, Marble, and Cobblestones.
- Adjustable Fineness: Sand modulus is precisely controlled for diverse project needs.
- Low Operating Cost: Throughput is maximized. Energy consumption is minimized by "Rock-on-Rock" tech.
- Plug-and-Play: All sub-frames are pre-wired. Immediate on-site startup is ensured.
- Application Fields: Multi-stage classification for all types of mining, aggregate, and industrial mineral processing.
- Applicable Materials: All crushed minerals and ores ranging from coarse to fine particles.
- Precision Separation: High-capacity screening is ensured by our robust, balanced frames.
- Custom Layouts: Multiple product sizes are produced via 2 to 4-deck options.
- Safety First: Anti-slip walkways and handrails are fully integrated for operator protection.
- Foundation-Free Design: Heavy-duty skid-mounted frames are utilized. The need for expensive and time-consuming concrete foundations is completely eliminated.
- Rapid Site Deployment: All modules are pre-assembled and pre-wired in our factory. Your production is enabled to start within days instead of months.
- Seamless Line Integration: A plug-and-play architecture is adopted. Our modules are easily integrated into your existing crushing circuits with zero site modification.
- Minimized Transportation Costs: The equipment is designed to fit into standard shipping containers. Global logistics costs are significantly reduced for our clients.
- Industrial-Grade Durability: Stress-relieved steel structures are integrated. Extreme vibration and harsh mining environments are easily withstood by our frames.
- Automated Intelligent Control: Advanced hydraulic adjustment and overload protection are incorporated. High-efficiency operation is maintained with minimal manual intervention.
- Maximum Resale Value: High mobility is provided by the modular nature. The equipment is easily relocated to new project sites, preserving your long-term investment.
Factory Strength & Trust
We offer a comprehensive suite of skid-mounted modular solutions, ranging from Jaw and Cone units to Impact and VSI sand-making modules. Each station is meticulously engineered in our Zhengzhou facility to ensure rapid deployment and maximum durability. By choosing our modular plants, complex civil engineering is avoided, and project timelines are significantly accelerated. Our systems are driven by high-efficiency motors and controlled by intelligent automation, delivering the highest ROI for your mineral and aggregate operations.
Modularized Jaw Crushing Plant
Modularized Impact Crushing Plant
Modularized Cone Crushing Plant
Modular sand making machine
Services
ZONEDING offers you service support throughout the entire life cycle to ensure the smooth progress of your project:
- Site Survey & Solution Design: Our engineers can visit your site to assess your needs and recommend the optimal mobile crushing solution.
- Installation & Commissioning: We provide expert on-site installation and commissioning to ensure your plant operates at peak efficiency.
- Spare Parts: We supply genuine spare parts for all our models, ensuring long-term reliability.
- Maintenance & Repair: We offer preventive maintenance programs and rapid repair services to minimize downtime.
- Operator Training: We provide comprehensive training for your operators to ensure safe and efficient operation.
- Remote Support: We offer remote monitoring and troubleshooting to help you resolve issues quickly.
FAQs
Q: Are expensive concrete foundations required for your modular crushing stations?
A: No. Heavy-duty skid-mounted frames are utilized in our design. The need for permanent concrete foundations is completely eliminated. Projects are allowed to start immediately on leveled ground, and civil engineering costs are significantly reduced.
Q: How much time is saved during site installation?
A: Weeks of setup time are saved. Every module is pre-assembled and pre-wired at our Zhengzhou factory. A "plug-and-play" deployment is achieved, allowing your production line to be operational within days of arrival.
Q: Can these modular units be integrated into my existing production line?
A: Yes. A highly flexible, interchangeable architecture is adopted. Our modules are engineered to be compatible with your current feeders, crushers, or screens. Seamless integration is ensured without requiring major site modifications.
Q: How are the modular plants transported to international project sites?
A: Compact, container-friendly dimensions are prioritized. All components are designed to fit into standard shipping containers. Global logistics efficiency is maximized, and inland transportation costs are kept to a minimum for our clients.
Q: Is the structural durability of a modular plant comparable to a fixed station?
A: Absolutely. High-strength, stress-relieved steel is used for all frames. Maximum stability is maintained even under the harshest mining and aggregate processing conditions. Long-term structural integrity is strictly guaranteed by our ISO-certified manufacturing process.
Zoneding Mining
